Homemade fork seal driver

Slide the rubber dust boot down the fork tube and onto the top of the lower fork leg. Push seal driver design allows preloading of both flanged and flangeless fork seals. Why would you want to do that when the proper tool to set the seals was the motion pro 41mm seal driver. Shock seal bullet shock seal bullet tools make installing seal heads onto shock shafts quick and safe. The driver installed the outer bush and the fork seals into the fork leg with ease. Handy motorcycle tools bareass choppers motorcycle tech. Homemade 41mm fork seal driver constructed from 2 diameter pvc tubing, a coupler, and a bushing. The correct motion pro ringer fork seal driver for the 08 yz250f is the 48mm. It is always nice to have all the proper tools at your. Shop for tools, like motion pro ringer fork seal driver at rocky mountain atv mc. Innovative design makes tool easier and safer to use than old fashioned pin aligned drivers.

This pin spanner is a dual purpose tool for the showa sff air tac fork. Coat a new fork seal with 10w fork oil and slide it down the fork tube. Fork seal driver on a budget this product works suprisingly well, i was skeptical, but it works for almost any size fork, and is adjustable. Rebuilding a kawasaki klx 250 43mm inverted kayaba fork diy. The lower leg will separate from the fork tube, leaving the upper bushing, fork seal, washer and snapring on the fork tube.

If the seal is a really tight fit, give yourself some room between the seal and the tape so you can slidehammer the seal gently. Hope this helps someone out there and worked a treat on my 2000 yz250. Bought this as was having problems installing the outer fork bush using a length of slit pvc tube and hammer the pvc was mushrooming under the hammer blows. Once the new oil seal is fully seated, remove your homemade seal. Make sure that it is slightly less than half of one side obviously so that you can easily put it around the fork leg. Fox offers fork topcap sockets and seal drivers pinkbike. I have seen on youtube that you can make a homemade fork sealer to set the seals. The seal driver is simply electric tape wrapped around the shaft. This was my expedient solution for a sunday afternoon. Sealey ms056 43mm motorcycle fork seal driver gold.

Considered to be the best seal driver on the market. Others have created different varieties of pvc pipe fork seal drivers. Fox is now offering a new series of top cap sockets and seal drivers for shop and consumer use. Guide bushing and seal stop design ensures 100% alignment of new generation flangeless seals each and every time without the guess work. Discussion in the garage started by radic m, apr 16, 2017. The piece was cut on a lathe, this was on my second day operating it, i run the mill full time and we are mostly a square shop rather than round, but have a very old lathe for odd adjustment job for small parts. Sealmate has helped over 100,000 riders worldwide fix their leaking fork seals on all makes and models of onroad and offroad motorcycles our guarantee to you. This tool allows you to properly remove the fork cap as well as the compression base at the bottom of the fork. This seal driver kit allows you to place oil and lube seals quickly and easily, without damage.

We have the best prices on dirt bike, atv and motorcycle parts, apparel and. The metal in the seal is strong and trying to cut it with metal pliers will simply twist them and take an age. Fork spring compressor kit for hd, 41mm motion pro. When changing motorcycle fork seals, that statement couldnt be more true. This item sealey ms056 43mm motorcycle fork seal driver gold. Please let us know if there is anything else we can do for you by contacting us by email at email protected, live chat or by phone tollfree at 18883393888. It is essential you use a seal driver tfsd 46 or equivalent for proper installation. Replace bearing races without damaging the race or axle housing on your vehicle. Seal mate will fix your leaky fork seals guaranteed. Recommended item made the job of outer bush and fork seal installation so much easier, just like a pro.

Mar 12, 2016 fork seal driver homemade fork seal driver fashioned from a length of 41mm id pvc pipe and a surplus fork ring. This video is not the full procedure but just the part where you need the fork seal driver and fork seal bullet which are actually not needed. As you press the fork down the pressure will build. Fork seal drivers designed and made by mtb service. On some bikes, you can use pieces of pvc pipe that have been cut to length and then cut in half to form two half hollow cylinders. Specially designed fork seal driving tools for front forks. Bushings id was ground with a rotary sanding disc to achieve the desired fit on the fork tubes. Now we are ready to seat the bushing and oil sealslide your diy oil seal driver onto the fork tube like this. Replace fork seals without removing the inner fork tube from the tclamp. Often times a leaky fork seal is caused by trapped debris. Slowly lower to the bottom and then release the pressure seal.

Slide the lower leg down forcibly with a slidehammer like action. And ive used the fork seal driver pvc pipe tool with an added twist i used big hose clamps to hold the halves together tighter. I used this fix when changing fork seals for my 800gs on the road. Please understand we do not have fitment charts on fork seal driver so please measure your fork tubes to confirm fitment before purchase. Buy your ballards 39mm46mm fork seal driver tool online at mxstore. Pvc fork seal driver motorcycle suspension thumpertalk. Some at home installers take some short cuts when installing the fork seals but obviously this a very important part of the service. Tough enough to allow the use of a hammer to the top of the seal driver rather than a mallet to ensure you can driver your seals in with the minimum of fuss. Mtbl motorcycle motorbikes adjustable fork seal driver tool 39mm50mm. When going back together and all i need to do was set the seals. Im going to show you how to install fork seals without a seal driver when doing a rebuild. I was doing my fork service for the first time today 2006 ktm 250 xcw and realized that i dont have the right size fork seal driver. You want to make sure the seal is seated properly and not damaged.

Motion pro 08 0489 41mm ringer fork seal driver by. So along with our fork service tool kit you will need a good quality fork seal driver. For your 1992 suzuki gsx1100g, you will need a motion pro ringer fork seal driver 43mm. To perform a quality at home fork service you need to have the right tools. The top cap sockets use a common 38 square drive wrench and are available in 26mm 32 series forks. They eliminate the possibility of seal damage when installing the seal head onto the shaft. Seal mate will fix your leaky fork seals guaranteed or we will give you all your money back including shipping. These are the exact same fork seal drivers we use in house to fit new fork seals to mtb forks, manufactured to tight tolerances inhouse.

The set comes organized in a convenient carrying case for transport and storage. Homemade fork seal driver adapted from a length of pvc pipe. Check out the deal on oem factory fork sealbushing kit for 20012005 gl1800 gl1800 fork kit 20012005 at oem factory fork sealbushing kit for 20012005 gl1800 oem factory honda fork seal kit for 20012005 gl1800 gold wing motorcycle is a complete kit containing everything you need to do the job right. Hi, i just replaced my fork seals and found an easy way to drive the new seal all the way in using the inner tube as a slide hammer and the old seal as a spacer. File a bevel about 30 degrees on the side of the bottom the end that will contact the seal of each piece this allows the pvc to fit into the gap between the inner and outer tubes of the fork. Seat the fork seal with a seal driver, then slip the seals circlip into place. I found its not terrible is you have the correct driver to places the seals correctly. Push the lower leg up onto the fork tubes, compressing the fork. Seal mate will fix your leaking fork seals guaranteed.

Happywrench is a happy little fella, but there is nothing more irritating than trying to do your own diy motorcycle repair and finding out you. Used to install shock shaft bushings into seal heads. How to change the fork seals in vehicles it still runs. Featuring a machined aluminum construction and an anodized finish for extra durability. Anodized aluminum locking ring features knurled finish for secure noslip grip and positively locks body halves together during use. Flange shape design of steel body for less power and accurate operation. How to replace motocross fork seals without fork seal driver and bullet. I was able to push in the seal with an old seal cut in half. Installing new fork sealsusing home made seal driver. The correct motion pro ringer fork seal driver for any bike can be determined by measuring the diameter of your inner fork tubes.

Once you fill the forks with the 517ml iirc of oil, extend the fork not too much. I dunno if this is really a bodge, but i thought i would share. The seal driver kit includes 16 adapters for 114 in. Motorcycle adjustable fork seal driver tool39mm50mm. Oem factory fork sealbushing kit for 20012005 gl1800. Fork seal install without a seal driver dirt bike youtube. Everything is easy when you have right tool for job but occaisonaly you can skip oem tool. Using the principle of leverage, the fork seal removal tool makes removing fork seals easy. Install any seal without special tools for less than a buck. Comes with 5 different size plastic adapter can be used for most conventional and up side down front forks. The motion pro ringer fork seal driver has an innovative design that makes this easier and safer to use than old fashioned pin aligned drivers. Fork seal driver home made found some scrap pipe around the shop and went at it. I done away the need for the yamaha fork seal driver by making a small mod to the old seal. Intended to be utilized in conjunction with an old seal as a buffer in order to avoid incurring damage to the new seal during installation.